High-Quality Organic Fertilizer Granulators for Efficient Productiony

Organic fertilizer production typically involves several key stages:

1. Raw Material Preparation & Fermentation
   • Here, you decompose organic waste (manure, crop residues, etc.) until it’s fully or partially fermented.
2. Crushing & Mixing
   • After fermentation, materials are crushed to fine particles and mixed to achieve a balanced nutrient composition.
3. Granulation
   • This is where the fertilizer granulator plays a crucial role. The finely mixed materials are fed into the granulator, which shapes them into uniform granules.
4. Drying & Cooling
   • Newly formed granules often contain excess moisture. Drying and cooling ensure they harden properly and extend their shelf life.
5. Screening & Packaging
   • Final granules are screened to remove oversize or undersize particles, then packaged for storage or distribution.

The fertilizer granulator machine price is influenced by several factors:

1. Production Capacity
   • Machines designed to produce larger volumes (e.g., 5 tons per hour vs. 1 ton per hour) typically cost more.
2. Granulator Type
   • Disc, rotary drum, and new type organic fertilizer granulators have different internal structures and engineering complexities.
3. Raw Material Characteristics
   • If your raw materials are particularly sticky or have high moisture, you may need specialized features like a high-moisture granulator or additional cleaning mechanisms.
4. Customization
   • Adding automation, stainless steel components, or specialized anti-corrosion treatments will impact the price.
5. After-Sales Services & Support
   • Some manufacturers offer extended warranties, on-site installation, or spare parts packages, all of which can affect the overall cost.

At RICHI Machinery, we tailor our quotes based on your specific needs to help you plan your budget more accurately. Our goal is to provide a cost-effective, high-quality solution that maximizes return on investment for your factory.

The new type organic fertilizer granulator has gained popularity due to its wet granulation technology, which is highly effective for materials with higher moisture content. This granulator also tends to produce more uniform, cylindrical granules, reducing dust and increasing nutrient retention in each pellet.

Additionally, it boasts a high granulation rate, sometimes exceeding 90%. If your production line handles sticky, fresh manure or composted organic materials, you’ll appreciate the efficiency and consistency of the new type granulator. At RICHI Machinery, we’ve designed our new type granulators with robust components and easy-to-maintain parts, ensuring reliable performance and a longer service life.

Durability is one of our top priorities. First, we use high-quality steel and premium brand bearings in all critical components, minimizing wear and tear. We also employ precision gear transmission to achieve greater efficiency and reduce the risk of mechanical failure.

Beyond materials and manufacturing, our strict quality control protocols—including stress testing, heat treatment, and rigorous inspections—help guarantee that each organic fertilizer granulator can withstand demanding working conditions. Should any part need replacing, our global network of service centers and spare parts supply ensures you can maintain optimal performance for years to come.

Absolutely. RICHI Machinery understands that every production facility has unique limitations and demands. If your factory layout is tight or your raw materials have special characteristics (like higher-than-average moisture or abrasive particles), we’ll adapt the fertilizer granulator machine specifications accordingly.

Customization options range from machine size adjustments to adding automation and control systems that help you precisely monitor and regulate the granulation process. We can also provide stainless steel surfaces for corrosive environments and energy-saving technology if you’re focused on reducing operational costs. Our engineering team works closely with you to develop a solution that fits both your space and your production goals.

Yes, we offer turnkey organic fertilizer production lines. This means that in addition to the fertilizer granulator, we can supply and integrate the crusher, mixer, dryer, cooler, screening machine, and packaging unit—everything you need to run a fully operational factory. By choosing our turnkey solution, you’ll benefit from optimized workflow, coordinated equipment, and end-to-end project support, including installation and training.

We understand the challenges of setting up a new production line. Our turnkey service ensures that each component is perfectly matched, minimizing downtime and maximizing productivity from the moment you start production.

When you’re looking at a larger-capacity production line, we often provide package deals that include multiple pieces of equipment, such as pre-processing units, the granulator, and post-processing machines like dryers and coolers. These integrated packages can be more cost-effective compared to buying each piece separately.

Our team will assess your desired throughput (e.g., 5–10 tons per hour, or more), the type of raw materials, and any special requirements for finishing or packaging. Then we’ll create a comprehensive proposal detailing the exact equipment and pricing. This holistic approach ensures your high-capacity factory runs smoothly while also potentially saving on upfront investment costs.

Each granulator type excels in different scenarios:

1. Disc Granulator (Pan Granulator)
   • Great for small to medium production scales, cost-effective, and relatively easy to operate.
2. Rotary Drum Granulator
   • Ideal for large-scale production lines with high throughput demands. It offers continuous operation and is well-suited to mixing multiple raw materials.
3. New Type Organic Fertilizer Granulator
   • Best for high-moisture materials and produces uniform, high-quality granules with minimal dust.

To help you decide, we’ll look at factors such as production capacity, moisture content, granule size requirements, and budget. Feel free to share these details, and our technical team will suggest the most suitable granulator for your unique needs.

We believe our relationship doesn’t end once the machine is delivered. RICHI Machinery offers comprehensive after-sales services that include:

1. Installation & Commissioning
   • Expert technicians can help set up your machinery and calibrate it for optimal performance.
2. Training & Guidance
   • We train your staff on daily operations, maintenance, and troubleshooting to minimize downtime.
3. Spare Parts & Repairs
   • We maintain a robust inventory of spare parts and offer prompt repair services if ever needed.
4. Ongoing Technical Support
   • Whether you encounter a minor glitch or need help scaling up your production, our dedicated support team is just a phone call or email away.
5. Production Optimization Advice
   • As your factory grows, we can advise on expansions or upgrades, ensuring your organic fertilizer production stays efficient and profitable.

Our mission is to be your long-term partner in achieving sustainable success with organic fertilizer granulation.