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Crush and Recycle Easily with RICHI Wood Pallet Crusher

RICHI wood pallet crusher efficiently reduces pallets or other large sized wood materials to smaller, more easily discharged pieces that can be easily disposed of or recycled in the next step. In a wood pellet production line, it is an important part of the raw material processing stage, together with the wood chipper, wood crusher, wood sawdust making machine and dryer.

RICHI Machinery Co., Ltd

Brand
RICHI

RICHI WorkShop

Model
RIBPC

drum wood chipper thumbnail
drum wood chipper

Feeding System

01

Structure: A hopper or conveyor designed to guide the template materials into the crushing chamber.
Function: Ensures steady and controlled feeding, minimizing the risk of blockages and optimizing throughput.

Crushing Mechanism

02

Structure: Rotating blades, hammers, or cutters mounted on a high-speed rotor.
Function: Breaks down template materials into smaller, manageable pieces through impact and shearing forces.

Crushing Chamber

03

Structure: An enclosed housing with wear-resistant lining that contains the rotor and crushing components.
Function: Protects operators and the environment while ensuring efficient crushing within a confined space.

Screening System

04

Structure: A screen or sieve with adjustable mesh sizes located at the bottom of the crushing chamber.
Function: Filters the crushed material, allowing only pieces of the desired size to pass through.

Drive and Support

05

Structure: Includes an electric motor, transmission system (belts and pulleys), and a sturdy frame for stability.
Function: Powers the rotor and provides structural support, ensuring smooth and reliable operation.

crushing roller with cutter

Durable

wood pallet crusher side

Wear-resistant

pallet crusher with siemens motor

Safe

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richi wood pallet crusher
  • Feeding System
  • Crushing Mechanism
  • Crushing Chamber
  • Screening System
  • Drive and Support
 
 

Parameter Table

Model RIBPC 1000*300 RIBPC 1000*350 RIBPC 1250*400 RIBPC 1250*450 RIBPC 1250*500a RIBPC 1250*500b RIBPC 1500*450
Inlet Size(mm) 1000*300 1000*350 1250*400 1250*500 1250*500 1500*450
Main Motor Power(KW) 75 90 110 132 160 220 220
Feeding Motor Power(KW) 4*2 5.5*2 7.5*2 11+7.5 11+7.5 11+7.5 11+7.5
Hydraulic Pump Power(KW) 1.1 1.1 1.1 2.2 2.2 2.2 2.2
Discharge Conveying Power(KW) 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Hammer Heads 20 24 24 24 28 32 32

RICHI's Technological Innovations in Wood Pallet Crusher

Technological innovation is essentially all about customer service. To make you feel the convenience of RICHI's products, technologies and solutions in the process of your production.

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wood pallet crusher in workshop

Advanced Crushing Mechanism

Incorporates high-speed rotors with wear-resistant blades or hammers designed for maximum impact and efficiency. Enhances the crushing process, allowing for faster and more uniform material reduction.

pallet crusher independent driver

Adjustable Screening System

Features a modular screening system with adjustable mesh sizes to accommodate various output requirements. Provides flexibility in producing materials of different sizes, meeting diverse application needs.

wood pallet crusher feeding port

Energy-Efficient Drive System

Equipped with energy-efficient motors and optimized transmission components to reduce power consumption. Lowers operational costs while maintaining high throughput, contributing to sustainable production practices.

wood pallet crusher structure

Enhanced Safety and Automation

Includes safety interlocks, automatic overload protection, and real-time monitoring systems. Improves operational safety, reduces downtime, and allows for easier control and maintenance of the device.

Your Seamless Buying Process: From Order to After-Sales Support

Discover our streamlined buying process that makes it simple and efficient for you to get a complete pellet production line. Every step of the way is customized for your convenience, from the initial schematic design and precise manufacturing process to secure payment options and on-site installation and commissioning. At the same time, our dedicated spare parts service ensures ongoing support and optimal machine performance, giving you peace of mind for years to come.

build your complete pellet production line
 
Solution Formulation

Solution Formulation

Equipment Manufacture

Equipment Manufacture

Secure Payment

Secure Payment

Spare Parts Service

Spare Parts Service

Complete Solutions For Pellet Production

Customize Your Pellet Plant Immediately
Raw Material Processing

Raw Material Processing

Essential for preparing and conditioning materials to ensure uniform quality before pelletizing.

Pelletizing

Pelletizing

The core process where prepared materials are compressed into dense, high-quality feed pellets.

Finished Pellet Processing

Finished Pellet Processing

Involves cooling, screening, and packaging to maintain pellet integrity and ready them for use or sale.

Auxiliary Equipment

Auxiliary Equipment

Supports the production line by enhancing material flow, reducing downtime, and maintaining operational efficiency.

Accessories

Accessories

Includes essential components like ring dies and rollers, crucial for consistent pellet production and machine performance.

Henan RICHI Machinery Co., Ltd

Global Case Study

Henan Richi Machinery Co., Ltd was founded in 1995. After nearly thirty years of development and expansion, RICHI Machinery has grown into a modern enterprise covering an area of 60,000 square meters and integrating independent research and development, production and sales.

The products involve feed pellet machinery and engineering, biomass pellet machinery and engineering, organic fertilizer machinery and engineering, conveying equipment and engineering, steel structure engineering, silo, automation control technology and engineering, etc., and each product series has passed ISO 9001 international quality management system certification and CE certification!

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Complete Solutions For Pellet Production

Explore RICHI’s Complete Solutions For Pellet Production

What kind of pellet production line do you want to establish?

How many tons per hour about this line you want to build?

Where is this pellet production line going to be built?

When do you plan to start the operation?

Your Guide to Common Questions About Wood Pallet Crusher

A wood pallet crusher operates through a combination of cutting, crushing, and grinding processes to break down wooden pallets and other wood waste into smaller, manageable pieces or sawdust. Here's an overview of its working process:

  1. Feeding:
    • Process: Wooden pallets are fed into the machine through a hopper or conveyor system.
    • Purpose: Ensures controlled entry of materials into the crushing chamber to prevent jamming.
  2. Crushing and Cutting:
    • Process: Inside the crushing chamber, high-speed rotating blades, hammers, or cutters mounted on a rotor strike the wood pallets.
    • Purpose: Breaks the pallets into smaller fragments by applying shear and impact forces.
  3. Grinding and Size Reduction:
    • Process: The crushed wood pieces are further ground into finer particles as they pass through additional rotating components or are impacted against stationary elements.
    • Purpose: Achieves the desired particle size for different applications.
  4. Screening:
    • Process: The crushed material passes through a screen or sieve located at the bottom of the chamber.
    • Purpose: Ensures uniform output by allowing only pieces of the specified size to pass through, while larger pieces are recirculated for further crushing.
  5. Discharge:
    • Process: The processed wood material exits the machine through a discharge outlet or chute.
    • Purpose: Collects the final product, which can be wood chips, sawdust, or fine particles, depending on the application.
  6. Metal Separation (Optional Feature):
    • Process: Some models include metal detectors or separators to remove nails, screws, or other metal components from the wood.
    • Purpose: Protects the machine and ensures clean, metal-free output.
  7. Key Features of the Process:
    • High Efficiency: The crusher works continuously, allowing for large volumes of wood pallets to be processed quickly.
    • Adjustable Output: The particle size of the output material can be controlled by changing the screen mesh.
    • Durability: Components such as blades and hammers are made from wear-resistant materials to handle tough wood materials.

Yes, a wood pallet crusher can be integrated into an automated production line.

  1. Common Components in an Automated Pellet Production Line:
    • Feed Conveyors: Automatically transport pallets into the crusher.
    • Discharge Conveyors: Move crushed material to the next stage.
    • Metal Separators: Remove nails or other metal components.
    • Control Systems: Monitor and manage the entire process in real-time.
  1. Frame and Structural Components
    • Material: High-grade steel or carbon steel
    • Purpose: Provides a sturdy and durable framework to support the entire machine, ensuring stability during operation.
  2. Blades and Hammers
    • Material: Wear-resistant alloy steel or carbide-tipped steel
    • Purpose: Ensures high durability and resistance to abrasion and impact, allowing efficient crushing of tough wood materials.
  3. Rotors and Shafts
    • Material: Hardened steel or forged steel
    • Purpose: Delivers high rotational strength to withstand heavy loads and continuous operation.
  4. Screen or Sieve
    • Material: Perforated steel plate or stainless steel
    • Purpose: Filters crushed material to ensure uniform output size while resisting wear from abrasive particles.
  5. Bearings and Bushings
    • Material: High-grade steel or bronze
    • Purpose: Provides smooth and efficient rotation of moving parts, reducing friction and wear.
  6. Hopper and Feeding Mechanism
    • Material: Reinforced steel or stainless steel
    • Purpose: Guides wood pallets into the crushing chamber, designed to handle the impact of heavy materials.
  7. Protective Covers and Guards
    • Material: Sheet metal or reinforced plastic
    • Purpose: Enhances safety by covering moving parts and preventing debris from escaping during operation.
  8. Drive System Components
    • Material: Steel for pulleys and belts, and industrial-grade electric motors
    • Purpose: Transfers power efficiently to the rotor for continuous operation.

The output size of the crushed material from a wood pallet crusher depends on the screen mesh size used in the machine. Common output sizes include:

  1. Fine Sawdust: Typically less than 5 mm, suitable for applications like biomass fuel, animal bedding, or pellet production.
  2. Small Wood Chips: Ranging from 10 to 30 mm, often used for mulch or as raw material for particle boards.
  3. Larger Chunks: Up to 50 mm or more, depending on the machine’s configuration, useful for applications requiring coarser material.

The output size can be adjusted by changing the screen or sieve, offering flexibility to meet different processing requirements.

Yes, customizing a wood pallet crusher is often possible, depending on the manufacturer and your specific requirements. Customization options may include:

  1. Screen Size and Output Specifications
    • Adjusting the screen mesh size to control the output particle size, from fine sawdust to larger wood chips.
  2. Motor Power and Drive System
    • Custom motor configurations to match power requirements, optimizing energy efficiency and throughput.
  3. Feeding and Discharge Mechanisms
    • Integration of custom hoppers, conveyors, or automated feeding systems for seamless operation.
  4. Additional Features
    • Options like metal separators to handle pallets with nails or metal components, dust collection systems, or noise reduction enhancements.
  5. Machine Size and Capacity
    • Tailoring the crusher’s dimensions and capacity to fit specific production needs, whether for small-scale operations or large industrial setups.
  6. Benefits of Customization:
    • Optimized Performance: Ensures the crusher meets specific operational demands.
    • Increased Efficiency: Tailored features improve throughput and reduce downtime.
    • Enhanced Versatility: Allows the machine to handle a broader range of materials and applications.

For detailed customization options, consult directly with the RICHI Machinery Co., Ltd.

  1. Recycling Industry
    • Recycles wood pallets, crates, and other wood waste into reusable materials like mulch, biomass fuel, or raw material for particle boards.
  2. Biomass Energy Industry
    • Converts crushed wood into biomass pellets or briquettes, providing a renewable energy source for heating or power generation.
  3. Construction and Demolition
    • Processes wood waste from construction sites, including pallets and wood offcuts, for easier disposal or reuse in new projects.
  4. Furniture Manufacturing
    • Recycles wood scraps and damaged wooden items from the production process, reducing waste and repurposing materials.
  5. Logistics and Warehousing
    • Manages damaged or old wooden pallets, converting them into smaller pieces for efficient disposal or recycling.
  6. Agriculture
    • Utilizes crushed wood for animal bedding, composting, or as mulch for soil improvement in farming operations.
  7. Paper and Pulp Industry
    • Processes wood waste as a supplementary raw material for paper production or other pulp-based products.
  8. Packaging Industry
    • Recovers and recycles wood from packaging materials, such as crates and pallets, to produce new packaging solutions.
  9. Waste Management and Landfills
    • Reduces the volume of wood waste, making it easier to manage and extending landfill life by diverting recyclable materials.
  10. Municipal and Community Services
    • Supports urban waste management by processing discarded wood materials from public works or residential collection into reusable forms.

The noise level of a wood pallet crusher varies depending on the model, size, and operating environment. Generally, these machines produce moderate to high noise levels, typically ranging from 80 to 100 decibels (dB) during operation.

  1. Key Factors Affecting Noise Levels:
    • Machine Size and Power: Larger, more powerful machines tend to generate more noise.
    • Type of Crushing Mechanism: Machines with high-speed rotors or heavy-duty hammers may produce louder operational sounds.
    • Material Being Processed: Dense or dry wood materials can create more noise during crushing.
    • Noise-Reduction Features: Some modern models include noise-dampening materials or enclosed crushing chambers to minimize sound levels.

The typical power requirement for a wood pallet crusher depends on the machine’s size, capacity, and design. Generally, the power consumption ranges from 70 kW to 300 kW or more.

  1. Waste Reduction
  2. Resource Recycling
  3. Energy Efficiency
  4. Reduced Deforestation
  5. Lower Carbon Footprint

These safety features ensure that drum wood chippers operate securely, minimizing risks to operators while enhancing overall operational efficiency.

Yes, some wood pallet crushers are versatile enough to handle materials other than wood, such as plastic pallets, cardboard, or light metal components. However, the machine's primary design is optimized for wood, so processing other materials may require customization or specific models designed for multi-material use. Always check with us to ensure compatibility with non-wood materials and to prevent potential damage to the machine.

If you need further information, please contact us

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